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Senior Process Control Engineer job at DSJ Global Houston, TX, US - mintshub.com

Senior Process Control Engineer Job at DSJ Global, Houston, TX

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  • DSJ Global
  • Houston, TX

Job Description

Job Summary:

The Senior Process Control Engineer is responsible for designing, implementing, and optimizing process control systems to enhance operational efficiency, safety, and reliability in a chemical manufacturing environment. This role requires extensive experience in process automation, control strategies, and troubleshooting complex systems to improve plant performance.

Key Responsibilities:

  • Develop, maintain, and optimize process control strategies and automation systems to enhance production efficiency, quality, and safety.

  • Provide technical leadership for control system design, modifications, and upgrades.

  • Collaborate with operations, maintenance, and engineering teams to troubleshoot process control issues and drive continuous improvement initiatives.

  • Support and improve DCS (Distributed Control Systems), PLC (Programmable Logic Controllers), SCADA (Supervisory Control and Data Acquisition), and SIS (Safety Instrumented Systems).

  • Implement advanced process control (APC) strategies, including model predictive control (MPC) and real-time optimization.

  • Ensure compliance with industry regulations and safety standards (e.g., OSHA, EPA, ISA, IEC 61511).

  • Lead and participate in HAZOP and risk assessments related to process control and automation systems.

  • Manage and oversee capital projects involving automation and process control improvements.

  • Train plant personnel on control system operations and best practices.

Required Qualifications:

  • Bachelor's or Master's degree in Chemical Engineering, Electrical Engineering, Control Systems Engineering, or a related field.

  • 7+ years of experience in process control engineering within the chemical, petrochemical, or refining industry.

  • Strong proficiency in Allen Bradley, Delta V, DCS, PLC, and SCADA programming and troubleshooting.

  • Experience with PID tuning, loop optimization, and alarm management.

  • Knowledge of process instrumentation, sensors, and analyzers.

  • Familiarity with process modeling and simulation tools.

  • Working knowledge of ISA standards and cybersecurity best practices for industrial control systems.

  • Excellent problem-solving, analytical, and project management skills.

  • Strong communication and ability to work in cross-functional teams

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